I think doors and windows are their own category of difficulty. Installing a door feels more over my head than any other part of the build so far. Even though the door is in and seems correct, I still worry I’ve done it wrong. It’s continuously mind-boggling to build something or cut a hole, learn how to install a door or a skylight, install it, and then boom, it’s done. It’s there, and I put it there.
The door is a little tight at one corner and not as tight as it maybe should be in another corner. But it seems square and level and plumb, according to all the ways I could think of to check it. It doesn’t swing on its own, so the frame isn’t tilted. The gap between the door and the frame is even, although it’s wide on the strike side. And even though the holes on the door are lower than the holes in the frame on the strike side, the door and deadbolt still latch. I don’t know if something’s wrong with my installation, because I have no idea what would be. It swings and closes beautifully every time though, so maybe I should just stop worrying.
Oh, my one mistake: I installed the door flush with the outside walls, like you’re supposed to. But I failed to take into account the fact that there was no sheathing around the frame because it’s a weird spot. Soo, the door is a half inch deeper into the house than it should be, and creative trimming will definitely be required.
I ordered my door without brickmold because of how small the spot is. This way, I’ll be able to custom make and install my own trim to fit properly. As you can see, I added more wood to fill in the frame and give the trim a place to land. It took three or four days to prepare the opening, buy everything I needed, do more research, add more wood to the frame, and finally install the door, then the doorknob and deadbolt. It was a process and a whole bunch of things I had never done before! I’m glad I had my dad’s help.🙂
We installed the doorknob, and it was too low to latch at first, but Dad tapped the strike plate slightly lower, and now it latches no problem. We installed it without a plate on the door side, because the instructions give you the option of chiseling a rectangle out for the plate or simply using a circle of metal, so I chose the circle. But that allows way too much play in the latch, as you can see here:
So I decided to chisel the rectangle for the plate. Due to the doorknob being on the low side, the rectangle I chiseled out held the latch too low and it wouldn’t latch. So I had to make the rectangle bigger at the top, and now there’s some exposed wood at the bottom of the plate. Sigh. I’ll have to cover that up. But now the latch stays where it’s supposed to.
As for the deadbolt, I thought I was going to have to return the whole set because the deadbolt didn’t fit the hole in my door! Why in the world would a standard deadbolt not fit a factory-cut hole? Who decided on this teeny hole for the deadbolt? Do they sell smaller deadbolts? After a trip to the hardware store, I went back and read through the instructions again, and the large metal ring was, in fact, removable:
Phew! That was all way too complicated and annoying. Unlike my ridge caps! A few hours on the roof, and I had them all on, with their foam closures underneath!
So that’s what I’ve been up to, and now I have to make a new to-do list, because I’ve finished so many things!
The biggest task up next is windows! Oh goody, more shimming!😛